Soarus L.L.C. - SoarnoL Frequently Asked Questions
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SoarnoL

Frequently Asked Questions

This page lists the most frequently asked questions by customers. If the answer to your question is not listed here, feel free to contact Soarus. Also, before implementing any solutions listed here, you must read and agree to abide by the conditions listed in the "Legal Notice" section.

FAQ

Basic Knowledge

Grade

Basic Properties / Barrier Properties

Molding and FIlm Processing

Answers

Basic Knowledge

What is "SoarnoL™"?
A "SoarnoL™" is the trade name for ethylene vinyl alcohol copolymer (EVOH) resin manufactured by The Nippon Synthetic Chemical Industry Co., Ltd. (Nippon Gohsei). Polyethylene, polypropylene, nylon, polystyrene, polyester and other materials can be combined to form multilayer films, sheets, bottles, tubes, pipes and so on. Using SoarnoL™ with these molded materials creates a product with excellent gas barrier properties, solvent barrier properties and fragrance preservation properties, suitable for use in a wide array of packaging products that include food packaging, medical packaging, cosmetic packaging, and agrochemical containers.
 
What are the properties of SoarnoL™?
A Gas barrier properties, solvent resistance, oil resistance, solvent barrier properties, high transparency, weatherability, fragrance preservation, printability, high luster, environmental preservation performance, and others.
 
What kind of method is used to manufacture SoarnoL™?
A SoarnoL™ is manufactured by polymerizing vinyl acetate monomer and ethylene monomer and hydrolyzing the resulting poly-(ethylene-vinyl acetate).
What is the chemical structure of SoarnoL™?
A SoarnoL™ is a random copolymer of ethylene and vinyl alcohol.
What is SoarnoL™'s shape?
A SoarnoL™ is manufactured in cylindrical pellet form.
Does SoarnoL™ contain any lubricants?
A Yes, depending on the grade. Customers may choose grades that either include or do not include lubricants.
What does "MFR" mean?
A "MFR" stands for "melt flow rate" and indicates the quantity of resin that flows out from a cylinder during a ten-minute period at a prescribed temperature and load. A high MFR value indicates a low melt viscosity.
What is the regulatory status of SoarnoL™?
A SoarnoL™ complies with the food law of various countries.

For more information, please contact Soarus.

Regulatory status of SoarnoL™

Grade

How does one go about selecting the proper grade of SoarnoL™?
A You should select the grade of SoarnoL™ by the required barrier properties and the processing method to be used. For example, grades with a low ethylene content (for example, 29 mol%) offer better barrier properties at normal humidity than the grades with a high ethylene content (for example, 44 mol%). On the other hand, grades with a high ethylene content have a lower melting point than those with a low ethylene content and can generally be molded easily even at low processing temperatures. Other selection criteria include the melt flow rate (MFR). You should select the ideal MFR for the fabrication conditions.

Basic Properties / Barrier Properties

How transparent is SoarnoL™ film?
A SoarnoL™ film has extremely high transparency.
Do barrier properties of SoarnoL™ depend on the humidity?
A Barrier properties decrease as the humidity increases. Normally SoarnoL™ is used in a multilayer configuration with other resins having good moisture barrier properties.

Relative humidity and oxygen permeability

Are barrier properties of SoarnoL™ dependent on thickness?
A There is an inverse relationship between thickness and the quantity of transmitted gas. As the thickness increases, the barrier properties become high as well.

Film thickness and oxygen transmittance

How does one determine the thickness of SoarnoL™ that one needs?
A Many factors come into play when determining thickness required, such as shelf life, SoarnoL™ grade type, storage conditions, etc. Please contact us for assistance in making this determination. We can provide calculations using Nippon Gohsei's proprietary simulation program, GTR2000.
 

Molding and Film Processing

How is SoarnoL™ processed?
A Recommended screws for SoarnoL™ have LD=24-30 and CR=3-3.5. Temperature conditions are generally 190-230deg C(374-446deg F). 
In order to prevent thermal decomposition, please make sure the temperature does not exceed 250deg C(482deg F). For more information, see the Processing Technique page.

General advice on processing

What is the recommended screw design?
A You should avoid using rapid compression type screws such as those used for nylon. There should be at least four turns in the compression zone; this number will vary slightly depending on the L/D and compression ratio. Trouble is particularly likely to occur on high revolution extruders equipped with rapid compression type screws with 1 - 3 turns in the compression zone. The recommended percentage of turns in each zone should be as follows: 30-40 % in the feed zone, 20-25 % in the compression zone and 35-50 % in the metering zone.

General advice on processing

What kind of adhesive resins are appropriate for SoarnoL™?
A Through our sister company, MSI Technology L.L.C., we can help you select the proper adhesive resin for your applications. (MSI Technology markets Plexar® tie layer adhesive produced by LyondellBasell.) For details, contact your Soarus' representative.
   

  Contact  
Soarus L.L.C.
3930 Ventura Drive Suite 300
Arlington Heights, IL 60004
USA
TEL: +1-847-255-1211
FAX: +1-847-255-4343
Email: soarusinfo@soarus.com